LaserJet 8000 Printer Service Manual This manual contains the necessary information to service the HP LaserJet 8000 Printer Contents: 1 Printer Description Printer Features Paper Capacities and Sizes Identification Model and Serial Numbers Specifications Media Selection Guidelines Paper Envelopes Adhesive Labels Transparencies Storing Print Media Shipping Print Media Product Overview External View of HP LaserJet 8000/N/DN Engine External View of HP Mopier 240 Formatter Assemblies Accessories and Options Ordering Information Hard Disk Determining Memory Requirements Service Approach Ordering Parts Exchange Program Consumables Toner Cartridge Life Refilled Toner Cartridges & Non-HP Staple Cartridges Recycling Toner Cartridges Technical Assistance HP FIRST (Fax Information Retrieval Support Technology) Internet World Wide Web HP Reseller Sales and Service Support Line Other Areas Warranty Regulatory Information FCC Regulations Environmental Product Stewardship Protecting the Environment viii C4085-91087 Material Safety Data Sheet Environmental Conformity Declaration of Conformity Safety Statements Laser Safety Statement Canadian DOC Regulations VCCI Statement (Japan) Korean EMI statement Laser Statement for Finland 2 Site Requirements Operating Environment Space Requirements Environmental Requirements 3 Operating Overview Using the Control Panel Control Panel Layout Indicator Lights Settings and Defaults Printer Driver Information Paper Source Default Resetting the Printer Setting the Display Language Control Panel Menus Information Menu Paper Handling Menu Print Quality Menu Printing Menu Configuration Menu I/O Menu EIO Menu Resets Menu Service Mode Setting Page Count, Maintenance Count and Serial Number Setting the Cold Reset Default Paper Size Testing the Printer Paper Path Test Configuration Page 4 Maintenance and Adjustments Cleaning the Printer and Accessories Cleaning Spilled Toner Preventative Maintenance Tray Adjustment Procedure Tray 4 (2000-sheet Input Tray) Adjustment Procedure 5 Functional Overview Printer Functional Block Diagram Power Distribution System AC Power Distribution Overcurrent/Overvoltage Protection High Voltage Power Distribution Formatter System DC Controller System Laser and Scanner Drive Paper Motion Monitoring and Control Clutches Engine Test Microswitch Motors Image Formation System Toner Cartridge Drum Cleaning Drum Conditioning Image Writing Image Developing Image Transferring and Media Separation Image Fusing Paper Paths and Components Printer, Duplexer, and Envelope Feeder Paper Size Switches (Trays 2 and 3) Printing from Tray 1 Printing from Trays 2 and 3 Printing from the Envelope Feeder Printing with the Duplexer Printing from the Custom Height and Size Paper Tray 2000-sheet Input Tray (Tray 4) Components 2000-Sheet Input Tray Operation 2 x 500-sheet Input Tray 2 x 500-sheet Input Tray Operation 7-bin Tabletop Mailbox Components 7-bin Tabletop Mailbox Operation 8-bin Mailbox Components 8-bin Mailbox Operation Finisher Components Stapler Unit Operation Main Functional Cycles of the Stapler (Internal Paper Path) Communication Link (Daisy Chain) Paper Jam Detection Printer Timing IEEE 1284 Parallel Cable Information 6 Removal and Replacement Removal and Replacement Strategy Required Tools User Installable Accessories Hardware Table Engine Removal and Replacement Control Panel Covers Delivery Unit (for Standard Output Bin) Diverter Assembly Diverter Door Assembly Lower Right Door Assembly Fan 1, Laser/Scanner and Housing (Exhaust) Fan 2, Low Voltage Power Supply (Exhaust) Fan 3, Formatter Fan and Housing (Intake) Fan 4, Delivery Unit (Exhaust) Tray 1 Tray 1 Pickup Assembly Feeder Assembly Formatter Assembly Fusing Assembly Laser/Scanner Assembly Main Gear Assembly Main Motor Assembly Paper Input Unit (PIU) PCA, DC Controller Output Paper Sensor PCA High Voltage Power Supply (HVPS) Low Voltage Power Supply (LVPS) Registration Assembly Tray 1 Feed Roller and Separation Pad Tray 2 and 3 Pickup, Feed, and Separation Rollers Paper Input Unit Sensor (PS2) Registration Sensor (PS1) Face-up Solenoid Assembly (SL3) Transfer Roller Assembly Tray 2 and 3 Assemblies 2000-sheet Input Tray Removal and Replacement Orientation Front Cover Back Cover Left Cover Right Cover Main Drive Assembly Paper Tray Main Cable Harness Controller PCA Front LED PCA Assembly Pickup Assembly Power Supply Pickup, Feed, and Separation Rollers Paper Quantity Switch Assembly Paper Size Switch Assembly Vertical Transfer Unit (VTU) Tension Springs Locating Pins Casters and Stabilizing Feet Adjustable Foot 2 x 500-sheet Input Tray Removal and Replacement Orientation of the 2 x 500-sheet Input Tray Back Cover Left Cover Vertical Transfer Unit (VTU) Right Cover Front Top Cover Trays 4 and 5 Pickup Assembly Paper Deck Drive Assembly Pickup, Feed, and Separation Rollers Controller PCA Tray-Size Sensing PCA Power Supply Main Cable Storage Paper Tray Front Door (Storage Area) Casters Foot Tip and Adjustable Foot Tip (Stabilizing Feet) Locating Pins Front LED PCA 7-bin Tabletop Mailbox Removal and Replacement Orientation of the 7-bin Tabletop Mailbox Front Cover Back Cover Top Cover Controller PCA Power Supply Right Door Assembly (Paper Path Cover) Face-down Bins Empty Bin Sensor PCA Full Bin and Interlock Sensor PCA LED PCA Face-up Sensors PCA Reversing Mechanism Motor Face-up/Diverter Assembly (Flipper) Short Tray 7 Solenoid Reversing Mechanism Flipper Solenoid Handle Latching Mechanism Cover Latch 8-bin Mailbox Removal and Replacement Orientation Front and Back Covers Top Cover Power Supply Paper Bins and Blind Cover Flipper Assembly Delivery Head Motor Transport Belt Motor Input Paper Guide Metal Tape and Housing Assembly Controller PCA Anticurl Strings Delivery Head Assembly Interlock Switch Diagnostic LED PCA User Status LED PCA Adjustable and Fixed Casters Attachment Assembly Stapler Assembly Removal and Replacement Mailbox with Stapler, Stapler Removal or Installation Back Plate Stapler Controller PCA Top Cover Assembly Stapler Bed Assembly Hinges 7 Troubleshooting Troubleshooting Process Printer and Paper-Handling Troubleshooting Process Troubleshooting the Printing System Preliminary Operating Checks General Troubleshooting Information Miscellaneous Problems and Solutions Paper Curl Power On Engine Test Display Event Log General Paper Path Troubleshooting Paper Jams Paper Path Test Printer Messages Control Panel Messages and Errors Printer Message Tables Self - Diagnostics on Paper-handling Devices 2000-sheet Input Tray Stand-alone Diagnostics 2 x 500-sheet Input Tray Standalone Diagnostics 7-bin Tabletop Mailbox Standalone Diagnostics 8-bin Mailbox Stand-alone Diagnostics Information Pages Menu Map Configuration Page Communication Interface Troubleshooting Image Quality Check the Toner Cartridge Image Quality Tables Repetitive Defect Ruler Image System Troubleshooting High-Voltage Power Supply Check Network Troubleshooting Verify Host System Operation Verify Network and Server Operation Diagrams 8 Parts and Diagrams How to Use the Part Lists and Diagrams Ordering Parts Accessories and Supplies Common Hardware Illustrations and Parts Lists Printer and Paper-Handling Components Printer Parts and Diagrams Paper-Handling Devices Parts and Diagrams Input Devices Output Devices Alphabetical Parts List Numerical Parts List Index FORMAT: High resolution PDF document! 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