LaserJet 4100 Printer Service Manual This manual contains the necessary information to service the LaserJet 4100 Printer Contents: 1 Product information Printer features Product compatibility matrix Identification Model and serial numbers Site requirements Installation requirements Environmental requirements Print media specifications Supported types of print media Types of print media to avoid Weight equivalence table Adhesive labels Overhead transparencies Envelopes Card stock and heavy paper Safety information Toner safety Laser safety Regulatory information 2 Service approach Service approach Parts and supplies Ordering information Printer documentation HP direct ordering for genuine HP parts Exchange program Consumables World Wide Web HP service parts information compact disc HP support assistant compact disc Toner cartridge information Warranty statement Printer warranty Limited warranty for toner cartridge life 3 Printer operation Using the control panel Control panel layout Control panel lights Control panel keys Settings and defaults Control panel menus Quick copy jobs menu Private/stored jobs menu Information menu Paper-handling menu Printing menu Print quality menu Configuration menu I/O menu EIO menu (networked printers) Resets menu Service mode Service menu Page count Maintenance count Maintenance interval Serial number Cold reset paper Diagnostics Clear event log Top margin Tray 1 left margin Trays 2 and 3 left margin Testing the printer Engine test Resetting the printer Cold reset Clearing NVRAM Initialization of NVRAM Initialization of the hard disk System configuration MS-DOS system configuration Parallel DOS commands 4 Printer maintenance Cleaning the printer and accessories Using the printer cleaning page Using the auto-cleaning page Cleaning spilled toner Performing printer maintenance Reset maintenance count Expected life of components 5 Theory of operation Power supply system AC/DC power distribution Overcurrent/overvoltage protection Fuser over-temperature protection High-voltage power distribution Toner-cartridge detection Cartridge memory Engine controller system Engine controller board inputs and outputs Laser/scanner drive Paper-motion monitoring and control Solenoids, sensors, clutches, and switches Engine test print Motors Formatter system PowerSave Resolution Enhancement technology EconoMode Input/output CPU Printer memory DIMM slots PJL overview PML Control panel Image formation system Toner cartridge Photosensitive drum Writing the image Developing the image Transferring the image Image fusing/variable fusing temperature Paper feed system Clutches and sensors Printing from tray Printing from tray Printing from the optional 500-sheet tray Envelope feeder Duplexer Jams Other controls Environmental detection Basic sequence of operation 6 Removing and replacing parts Removal and replacement strategy Required tools Tools Other helpful tools Removing covers Rear right side cover Control panel Top cover Left side cover Front right side cover Rear cover/rear output bin Tray 1 Removing internal assemblies Fuser Firmware DIMM Formatter assembly Output delivery assembly Laser/scanner Cartridge memory Fan Main motor Transfer roller Tray 1 pickup roller Tray 1 pickup assembly Right side toner cartridge guide Registration assembly Paper feed assembly Printer drive assembly (gear train) Delivery drive assembly Separating the engine module from the paper-feed module Engine controller board Paper-feed guide assembly Removing tray assemblies Paper-feed rollers for trays 2, 3, and 4 Separation rollers for trays 2, 3, and 4 Tray 2 paper-feed module disassembly Tray 3 and 4 paper-feed module disassembly 7 Troubleshooting Troubleshooting process Troubleshooting flowchart Troubleshooting flowchart (continued) Troubleshooting the printing system Preliminary operating checks Power on Engine test Display Event log Printer messages General paper-path troubleshooting Information pages Image quality Image system troubleshooting Reference diagrams Locations of components Paper path Engine controller board Paper-size detection switches Motors and fans Connectors PCAs Sensors, switches, and thermistors Solenoids and clutch Timing 8 Parts and diagrams How to use the parts lists and diagrams Accessories and supplies Common screws and replacement cables Illustrations and parts lists Alphabetical parts list Numerical parts list Index FORMAT: Scanned Copy ZIP archive: 57 680 kB
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