This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON EPSON Stylus PRO 7000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page Contents CHAPTER 1. PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product CHAPTER 2. OPERATING PRINCIPLES Describes the theory of electrical and mechanical operations of the product CHAPTER 3. TROUBLESHOOTING Provides the step-by-step procedures for the troubleshooting CHAPTER 4. DISASSEMBLY AND ASSEMBLY Describes the step-by-step procedures for disassembling and assembling the product CHAPTER 5. ADJUSTMENTS Provides Epson-approved methods for adjustment CHAPTER 6. MAINTENANCE Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product CHAPTER 7. APPENDIX Provides the following additional information for reference: � Connector pin assignments � Electric circuit boards components layout � Exploded diagram � Electrical circuit boards schematics Contents Chapter 1 Product Description Features Consumable Products & Options Standard Accessories Print Specifications Printing Specifications Character Specifications Paper Feeding Paper Specifications Roll Paper Specifications Cut Sheet Specifications Printable Area Ink Cartridges Optional Ink Cartridges Electrical Specifications Reliability Environmental Conditions Temperature/Humidity Vibration & Shock Controller Conformity/Safety Approvals Acoustic Noise CE Marking Interfaces Parallel Interface - Compatibility Mode Data Transmission Timing Parallel Interface - Nibble Mode Parallel interface - ECP mode USB TYPE-B Optional Interface Preventing Data Transfer Time-Outs Interface Selection Physical Specifications Printer Dimensions & Weight Setup Guidelines Cutter Specifications Control Panel Buttons LED indicators Indicator Status in Normal Mode Control Panel Messages Panel Display Priority Loading Paper SelecType Settings Printer Setting Menu Test Print Menu Printer Status Menu Paper Configuration Settings Cutter Replacement Menu Head Alignment Menu Maintenance Request Service Requests Maintenance And Diagnostic Modes Maintenance Mode Maintenance Mode 2 Self-Diagnostic Mode Ink Cartridge Select Mode Firmware Update Jumper Settings Initialization Transportation Mode Chapter 2 Operating Principles Component List & Illustrations Print Mechanism Components EPSON Stylus Pro 7000 Body & Stand Carriage Components Paper Feed Path & Components Ink System Components Electrical Circuit Boards Description of Components Carriage Movement Carriage & Carriage Components Paper Feed Assembly PF Rail Paper-Feeding-Related Sensors Cleaning Mechanism CR Lock Mechanism Ink Supply Mechanism Ink-Related Sensors Printer Mechanism Operation Outline Carriage Mechanism Platen Gap Mechanism Paper Feed Mechanism Summary of Control Circuit Operations Power Supply Board Summary Chapter 3 Troubleshooting Outline First Remember Diagnosing the Problem Maintenance Errors Service Errors Troubleshooting Using the Error Messages Warnings Errors fatal Errors Errors That Require a Service Technician Maintenance Call 0100 Service Call 00000100 Service Call 00000101 Service Call 00010000 Service Call 00010001 Service Call 00010002 Service Call 00010003 Service Call 00010004 Service Call 00010005 Service Call 00010006 Service Call 00010007 Service Call 00010008 Service Call 00010009 Service Call 0001000A Service Call 0001000B Service Call 0001000C Service Call 0001000D Service Call 0001000E Service Call 0001000F Service Call 00010010 Service Call 00020000 (NVRAM error) Service Call 00020001 (Internal RAM error) Service Call 00020002 (SRAM error) Service Call 00020003 (DRAM error) Service Call 0002000B (Mail box Memory Error) Service Call 10020004 (CPU gnrl illegal Instrctns) Service Call 10020006 (CPU Slot illegal Instrctns) Service Call 10020009 (CPU address error) Service Call 1002000A (CPU DMAC/DTC address error) Service Call 1002000B (CPU watchdog time-out error) Service Call 100200## (CPU Vector 32~63) General Errors Ink Low Paper Out Load xxx Paper Load Paper Paper Jam Cover Open Paper Not Cut Paper Not Straight Reload Paper Push Lever Down Compartment Open Ink Out No Ink Cartridge Remove Paper Option I/F Error Troubleshooting Based on Your Printout Dot Missing Uneven Printing/Poor Resolution Smudged or Marred Printout (Front) Smudged or Marred Printout (Reverse side) White or Black Banding Chapter 4 Disassembly & Assembly Summary Warnings Tools Screw List Disassembly Flow Removing the Housing Circuit Board Removal Printer Mechanism Disassembly Chapter 5 Adjustment Adjustment Outline Adjustment Tools Adjustment Items Adjustment Steps Parameter Backup Requirements for Backup Backing up Data From the Main Board to the PC card Downloading the Data From the PC Card to new Board Backup/Download Error Recovery Range of Backed Up Parameters Firmware Update Updating Firmware Via the PC Updating Firmware From a Memory Card Self-Diagnostics Self-Diagnostic Mode Menus Test Menu Version Control Panel Sensors Sensor Adjustment Encoder Fan Elec D/A Revision and Head Signal Adjustment Menu Adj Cap Position Adj Check Skew Write D/A Value Adj Input Rank Adj Check Nozzle Adj x Head Slant (B/C heads) Adj B/C Head Height Adj Bi-D Head Gap Adjustment Flush Point adjustment Feed Adjustment Adj Top & Bottom Adj Rear Sensor Position Test Pattern Print Clean Head (drain ink) Counter Clear Cleaning Menu Print Menu Parameter Menu "Initialize" Items "Update" Items EPSON Stylus Pro 7000 Revision A Mechanism Adjustment CR Timing Belt Tension Adjustment PF Timing Belt Tension Adjustment P THICK Sensor Assembly Adjustment Cover Open Sensor Assembly USB ID Copy/Backup Extracting the USB-ID Copy Program After Extracting the Program Running the Program Copying the ID to the New Board Writing New ID to the New Board Chapter 6 Maintenance & Setup General Maintenance Issues Periodic Maintenance Items Product Life Information Important Maintenance Items During Service Operations Lubrication and Glue Chapter 7 Appendix Wiring Diagrams Connector Pin Assignment Exploded View Diagram Component Layout Circuit Diagrams FORMAT: High resolution PDF document! 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