LaserJet 4000 Series Printers Service Manual This manual contains the necessary information to service the HP LaserJet 4000 Pinter Contents: 1 Printer Description Overview Printer Features Identification Model and Serial Numbers Site Requirements Space Requirements Paper Specifications Supported Types of Paper Guidelines for Using Paper Labels Transparencies Envelopes Card Stock and Heavy Paper Safety Information Laser Safety Statement Canadian DOC Regulations FCC Regulations Laser Statement for Finland Toner Safety Environmental Product Stewardship 2 Service Approach Overview Service Approach Parts and Supplies Ordering Information Helpful Documentation Phone Numbers for Ordering Exchange Program Consumables Technical Assistance Toner Cartridge Information Warranty Statement 3 Printer Operation Overview Using the Control Panel Control Panel Layout Control Panel Lights Control Panel Keys Settings and Defaults Control Panel Menus Information Menu Paper Handling Menu Print Quality Menu Printing Menu Configuration Menu I/O Menu EIO Menu (Networked Printers) Resets Menu Service Mode Service Menu Setting the Page Count, Maintenance Count, and Serial Number Cold Reset Paper Diagnostics Clear Event Log Testing the Printer Resetting the Printer System Configuration MS-DOS System Configuration Parallel DOS Commands Serial MS-DOS Commands Printer I/O Configuration Parallel Menu Serial Configuration 4 Printer Maintenance Overview Cleaning the Printer and Accessories Cleaning Spilled Toner Preventative Maintenance Reset Maintenance Count Expected Life of Components 5 Functional Information Overview Printer Subsystems Power Supply System AC/DC Power Distribution Overcurrent Overvoltage Protection High Voltage Power Distribution Toner Cartridge Detection Engine Controller Subsystem Engine Controller Board Inputs and Outputs Laser and Scanner Drive Paper Motion Monitoring and Control Solenoids, Sensors, Clutches, and Switches Engine Test Print Motors Formatter System PowerSave Resolution Enhancement technology (REt) EconoMode Input/Output CPU Printer Memory Random Access Memory (RAM) DIMM Slots Memory Enhancement technology (MEt) Page Protect PJL Overview PML Control Panel Image Formation System Toner Cartridge Photosensitive Drum Writing the Image Developing the Image Transferring the Image Image Fusing/Variable Fusing Temperature Paper Feed System Clutches and Sensors Printing from Tray 1 Printing from Tray 2 Printing from the Optional 500-sheet Tray Envelope Feeder Duplexer Paper Jam Basic Sequence of Operation 6 Removing and Replacing Parts Overview Removal and Replacement Strategy Tools Removing Covers Rear Right Side Cover Top Cover Left Side Cover Front Right Side Cover Rear Cover/Rear Output Bin Tray 1 Removing Assemblies Fuser Formatter Cage Assembly Output Assembly Laser Scanner Fan Main Motor Transfer Roller Tray 1 Pickup Roller Tray 1 Pickup Assembly Right Side Toner Cartridge Guide Registration Assembly Paper Feed Assembly Formatter Pan Gear Train Delivery Drive Assembly Separating the Engine Module from the Paper Feed Module Engine Controller Board Paper Feed Rollers Separation Rollers Paper Feed Module Plate Paper Feed Module Gear Train Assembly Paper Feed Module Side Rails Lower Paper Feed Module Plate (HP LaserJet 4000 T/4000 TN) PCA Cover (HP LaserJet 4000 T/4000 TN) PCA Cover (HP LaserJet 4000/4000 N) PCA Controller 7 Troubleshooting Overview Troubleshooting Process Troubleshooting Flowchart Troubleshooting Flowchart (Continued) Troubleshooting the Printing System Preliminary Operating Checks Power On Engine Test Display Event Log Printer Messages General Paper Path Troubleshooting Information Pages Image Quality Image System Troubleshooting Interface Troubleshooting AUTOEXEC.BAT Standard Configurations Reference Diagrams Locations of Components Paper Path Engine Controller Board Paper Size Detection Switches Motors Connectors PCAs Sensors and Thermistor Solenoids and Clutch Switches Timing 8 Parts and Diagrams Overview How To Use the Parts Lists and Diagrams Accessories and Supplies Common Screws and Replacement Cables Illustrations and Parts Lists Alphabetical Parts List Numerical Parts List Contents-6 EN 1 Printer Description Overview This chapter discusses the following: . Printer Features . Identification . Site Requirements . Paper Specifications . Safety Information FORMAT: High resolution PDF document! ZIP archive: 4 286 kB
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