Color LaserJet 9000, N, DN, HNS Printers Service Manual This manual contains the necessary information to service the HP LaserJet 9000, N, DN, HNS Printers Contents: 1 Printer Description Product features Product specifications Product overview External assembly locations Interface connections Optional accessories Regulatory information Regulatory requirements FCC regulations Declaration of conformity Environmental product stewardship program Service approach Parts and supplies Warranty Limited warranty for print cartridge life Service and support Worldwide service and support offices 2 Product requirements Site requirements Operating environment Space requirements Media specifications Guidelines for selecting paper Special media specifications Storing print media Testing media specifications Tools and suppliers Media input/output options Trays, bins, and paper handling Media sizes 3 Product configuration Using the control panel Control panel keys Numeric keypad commands Settings and defaults Setting the display language Setting tray registration Printer driver information Factory default settings Control panel menus Using a menu map Menu map Retrieve job menu Information menu Paper handling menu Configure device menu Network and mass storage Remote firmware upgrade (RFU) Downloading the new firmware to the printer Using HP Web JetAdmin 4 Product maintenance Preventative maintenance Preventive maintenance kit contents Cleaning the printer and accessories General cleaning Internal cleaning Fuser cleaning Print cartridge information Storage Handling instructions Refilled print cartridges Print cartridge weights Print cartridge life expectancy Saving toner with EconoMode 5 Theory of operation Basic operation Sequence of operation Power-on sequence Timing chart Engine control system DC controller PCB DC controller operations High-voltage power supply circuit Low-voltage power supply unit Formatter system Formatter hardware Formatter subsystem Laser/scanner system Image formation system The eight processes of image formation Print cartridge Pickup and feed system Media-size detection Media-level detection Multifeed prevention Overhead transparency detection Fuser wrapping jam detection Jam detection Optional tray 1 Tray 1 driver PCB Power supply Sequence of operation Pickup and feed Jam detection Optional tray 4 Tray 4 driver PCB Power supply Sequence of operation Pickup and feed Media level and size detection Jam detection Optional 3000-sheet stapler/stacker Controller PCB Power supply Power-on sequence Main modules Paper path and jam detection Stapler bin full condition Optional 3000-sheet stacker Controller PCB Power supply Power-on sequence Main modules Paper path and jam detection Stacker bin full condition 6 Removal and replacement Introduction Removal and replacement strategy Repair notices Electrostatic discharge (ESD) Required tools Orientation of the printer (with tray 4) Covers Right top cover Left top cover Front cover Right door Right lower cover Left door and diverter Left back cover Back cover Rail covers Top assemblies Control panel Laser/scanner assembly Delivery assembly Delivery fan assembly Delivery assembly fans and face-down bin fan (fans #3, #6, and #4) 132 Delivery motor Cartridge release lever Front assemblies Print cartridge Transfer roller assembly Tray 2 or tray 3 (interchangeable) Rollers (pickup, feed, or separation) Fuser jam removal knob Registration jam removal knob Right assemblies Tray 1 Paper input unit (PIU) Registration assembly Transfer guide assembly Left assemblies Duplexer Fuser assembly Back assemblies Formatter Low-voltage power supply (LVPS) High-voltage power supply (HVPS) DC controller Toner-sensor contact assembly Cartridge memory PCA Drum motor Feed-drive assembly Power supply fan (fan #1) Cartridge fan (fan #5) Controller fan (fan #2) 2000-sheet feeder (tray 4) Orientation Left side cover Right side cover Back covers Tray 4 Rollers (pickup, feed, and separation) Registration assembly Drive motor Drive assembly Controller board Paper-size detection switch PCB Power supply Pickup assembly Paper connecting unit 3000-sheet stapler/stacker and 3000-sheet stacker Output accessory removal Parts removal Orientation of the stapler/stacker Face-up bin Stapler/stacker bin (stapler/stacker only) or stacker bin (stacker only) . 173 Back inner cover and front inner cover Front cover Back cover Foot cover Door assembly Controller PCA cover Flipper assembly Paper path assembly Accumulator wings (stapler/stacker only) Paper stopper clips Accumulator assembly (stapler/stacker only) Carriage assembly (stapler/stacker only) Offset module (stacker only) Stapler (stapler/stacker only) Controller PCA Power supply LED PCA Interlock switch Safety switch assembly (stapler/stacker only) Optical sensors Cable assembly Casters 7 Troubleshooting Troubleshooting process Basic troubleshooting process flow Preliminary operating checks General troubleshooting information Miscellaneous problems and solutions Power-on Troubleshooting with control panel messages Control panel display Event log page Control panel messages Control panel and event log message format Printer message tables Alphabetic error messages Numeric error messages User/service level diagnostics Paper path test Service test Engine test Setting the display language Re-initializing a hard disk Service level diagnostics Service menu Service mode Accessories diagnostics 2000-sheet feeder diagnostics 3000-sheet stapler/stacker and stacker diagnostics . 9 Jam troubleshooting Jams Customer print job Clearing jams Evaluate the information pages Configuration page Jetdirect page Supplies status page Usage page File directory page Image-formation troubleshooting Check the print cartridge Image defect tables Repeating defect ruler Media troubleshooting Determine the problem source: print media or printer 4 Isolate a paper path Isolate a media brand Isolate a media type Communication troubleshooting Communications check Jetdirect configuration Verify network and server operation Wiring diagram 8 Parts and diagrams Introduction Ordering parts Consumables, supplies, accessories, FRUs, and documentation 81 Common hardware Illustrations and parts lists External covers and panels Left door and diverter Right cover assembly Internal Internal components Drum feed drive assembly Fuser delivery drive assembly Cartridge lifter assembly 500-sheet trays (tray 2 and 3) Paper input unit (PIU) Registration assembly Transfer roller assembly Delivery assembly PCB assembly location 2000-sheet feeder (optional tray 4) 2000-sheet feeder (optional tray 4) main body 2000-sheet feeder (optional tray 4) drive assembly 4 2000-sheet feeder (optional tray 4) PCB location . 5 Optional tray 1 Optional tray 1 assembly Paper handling output device 3000-sheet stapler/stacker 3000-sheet stacker Alphabetical parts list Numerical parts list Index FORMAT: High resolution PDF document! 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