Stylus Pro 5500 Printer
Service Manual

$9.99
Stylus Pro 5500 Printer <br> Service Manual
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This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page
Manual Configuration

This manual consists of six chapters and Appendix

CHAPTER 1.PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product

CHAPTER 2.OPERATING PRINCIPLES

Describes the theory of electrical and mechanical operations of the product

CHAPTER 3.TROUBLESHOOTING

Describes the step-by-step procedures for the troubleshooting

CHAPTER 4.DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product

CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment

CHAPTER 6.MAINTENANCE

Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives
required for servicing the product

APPENDIX
Provides the following additional information for reference:
• Connector pin assignments
• Electric circuit boards components layout
• Electrical circuit boards schematics
• Exploded diagram & Parts List

CONTENTS

Chapter 1 Product description
1.1 Features
1.2 Specifications
1.3 Adding Paper Guide Roller Unit

Chapter 2 Operating Principles
2.1 Feature
2.1.1 Operating Principles of Printer Mechanism
2.1.1.1 Printing Mechanism
2.1.1.2 Carriage Mechanism
2.1.1.3 Paper Feed Mechanism
2.1.1.4 Upper Surface Sensor Mechanism
2.1.1.5 Paper Return Mechanism
2.1.1.6 Lifter Gear Train Mechanism
2.1.1.7 Hopper 5mm Down Mechanism
2.1.1.8 Sub Roller Gear Train Mechanism
2.1.1.9 Gear Train Change with Hopper installed
2.1.1.10 Ink Engage/Disengage Mechanism
2.1.1.11 PG Disengage Mechanism
2.1.1.12 Ink Valve Mechanism
2.1.1.13 Friction Release Mechanism
2.1.1.14 Gear Train Block Diagram
2.1.2 Outline of Electrical Circuit
2.1.2.1 C300 PSB Board
2.1.2.2 C300 DRV Board
2.1.2.3 C300 Main Board

Chapter 3 Troubleshooting
3.1 Features
3.1.1 Problems relating to the printer mechanism

Chapter 4 Disassembly and Assembly
4.1 Overview
4.1.1 Precautions
4.1.2 Tools
4.1.3 Screws
4.2 Disassembly
4.2.1 Housing Upper Removal
4.2.2 Housing Front Unit Removal
4.2.3 Mechanism Unit Removal
4.2.4 Waste Ink Pad Removal
4.2.5 MB Rear Unit Removal
4.2.6 Disassembling the Mechanism
4.2.6.1 Discharge Brush Removal
4.2.6.2 Paper Guide Assembly, Cover Removal
4.2.6.3 Print Head Removal
4.2.6.4 MB Front Unit Removal
4.2.6.5 Fan Assembly Removal
4.2.6.6 PS Unit Removal
4.2.6.7 Motor Assembly, PF Removal
4.2.6.8 Motor Assembly, CR Removal
4.2.6.9 Motor Assembly, ASF Removal
4.2.6.10 Carriage Unit Removal
4.2.6.11 Frame, Main, Paper Eject Removal
4.2.6.12 Paper Guide Upper Unit Removal
4.2.6.13 Pump Frame Removal
4.2.6.14 Frame, Main, PF Removal
4.2.6.15 ASF Unit Removal
4.2.6.16 Upper Surface Sensor Removal
4.2.6.17 PE Sensor Removal
4.2.6.18 PR Sensor Removal
4.2.6.19 HP Sensor Removal
4.2.6.20 Cable Assembly, Sensor FPC Removal
4.2.6.21 Interlock Assembly Removal
4.3 Disassembly and assembly for gear train
4.3.1 Disassembly of Gear Train
4.3.2 Assembling Gear Train
4.4 Disassembly and assembly for ASF Unit
4.4.1 Disassembly of ASF Unit
4.4.2 Assembling ASF Unit

Chapter 5 Adjustment
5.1 Outline
5.1.1 Adjustment Items
5.1.2 Adjustment Tools
5.1.3 Adjustment with the Service Program
5.1.4 Installing the Service Program
5.1.5 Starting the Service Program
5.2 Sequential Service Program by Repair Item
5.2.1 Functions
5.2.2 Adjustment Items
5.2.3 Nozzle Check
5.2.4 Head Inclination Adjustment
5.2.5 Head Height Adjustment
5.2.6 Head Gap Adjustment
5.2.7 Print Start Position Adjustment
5.2.8 Bi-D Adjustment
5.2.9 Head ID Input
5.2.10 Ink Charge
5.2.11 PG Adjustment
5.2.12 Protection Counter Clear
5.2.13 Initial Settings Value Input
5.3 Individual Adjustment Service Program
5.3.1 Functions
5.3.2 Head ID
5.3.3 Head Inclination / Head Height
5.3.4 Head Gap
5.3.5 Print Start Position
5.3.6 Bi-D
5.3.7 USB ID
5.3.8 Head Cleaning
5.3.9 Ink Charge
5.3.10 Refurbishment for DOA
5.3.11 Protection Counters
5.3.12 Super A3 Plain Paper Printing
5.3.13 EEPROM Data
5.3.14 Tray Switch Check
5.4 PG Adjustment
5.5 Head Inclination Adjustment
5.6 Head Height Adjustment
5.7 Paper Detector Position Adjustment

Chapter 6 Maintenance
6.1 Cleaning
6.2 Maintenance
6.2.1 Head cleaning
6.2.2 Maintenance Request
6.3 Lubrication

Chapter 7 Appendix
7.1 Connector summary
7.1.1 Major Component Unit
7.1.2 Pin Assignments
7.1.3 EEPROM Address Map
7.2 Component Layout
7.3 Circuit Diagram
7.4 Exploded Diagram
7.5 Parts List


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We are in business since 2002 and do our best to give our customers perfect service!

  santosh kadam kadam 2014-05-31 20:14:43  
  A printer\'s ink pad is at the end of its service life. Please contact Epson Support.-- it worked! thank you
  Alvin Brown 2020-10-26 01:45:31  
  Absolutely fantastic. I got the error message and removed the ink pads ans washed them, don't think I got all the ink out though! Then I used this program as a 'trial' and it worked wonderfully, Printing all OK again and I thought I would need to buy a new printer. When it happens again, I will purchase new pads and a reset key - has to be cheaper than a visit to a repair shop or a new printer. Thank you so much
  Giovanni Inserra 2011-02-06 21:57:52  
  Semplicemente perfetto, tutto risolto in 2 minuti.
  amprenta clau 2016-12-22 13:14:48  
  Foarte multumit, am cumparat on-line in 22 decembrie 2016 - codul (Key) - a durat 5-10 minute (inregistrarea pe site si plata), am instalat softul lor in care am introdus codul primit prin e-mail - de la ei si in cateva secunde totul functioneaza ca nou. Imprimanta mea Epson R285 - resetata acum a 2-a oara. Prima data, de frica am apelat la o persoana, care tot aici a resetat-o. Recomand cu drag. Thank You, I recommended Very pleased, I bought online in the December 22, 2016 - code (Key) - lasted 5-10 minutes (registration and payment on site), I installed their software in which we introduced code received via e-mail - from her and within seconds everything works like new. My Epson R285 printer - now reset the 2nd time. First, the fear I turned to someone who here has reset it. I recommend
  Jens Klapp 2011-04-06 22:57:41  
  Hallo, thank you very much. Oder in Deutsch: Herzlichen Dank. It worked fine. No problems MfG Jens Klapp
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