Stylus Pro 5000 Printer
Service Manual

$9.99
Stylus Pro 5000 Printer <br> Service Manual
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This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of Stylus Pro5000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

The chapters are organized as follows:

CHAPTER 1 PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product

CHAPTER 2 OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product

CHAPTER 3 TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting

CHAPTER 4 DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product

CHAPTER 5 ADJUSTMENTS
Provides Epson-approved methods for adjustment

CHAPTER 6 MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product

APPENDIX
Provides the following additional information for reference: Connector pin assignments Electric circuit boards components layout
Exploded diagram
Electrical circuit boards schematics


CONTENTS


PRODUCT DESCRIPTION
1.1 FEATURES
1.2 SPECIFICATIONS
1.3 ADDING PAPER GUIDE ROLLER UNIT

OPERATING PRINCIPLES
2.1 FEATURE
2.1.1 Operating Principles of Printer Mechanism
2.1.1.1 Printing Mechanism
2.1.1.2 Carriage Mechanism
2.1.1.3 Paper Feed Mechanism
2.1.1.4 Upper Surface Sensor Mechanism
2.1.1.5 Paper Return Mechanism
2.1.1.6 Lifter Gear Train Mechanism
2.1.1.7 Hopper 5mm Down Mechanism
2.1.1.8 Sub Roller Gear Train Mechanism
2.1.1.9 Gear Train Change with Hopper installed
2.1.1.10 Ink Engage/Disengage Mechanism
2.1.1.11 PG Disengage Mechanism
2.1.1.12 Ink Valve Mechanism
2.1.1.13 Friction Release Mechanism
2.1.1.14 Gear Train Block Diagram
2.1.2 Outline of Electrical Circuit
2.1.2.1 C228 PSB Board
2.1.2.2 C228 DRV Board
2.1.2.3 C228 Main Board

TROUBLESHOOTING
3.1 FEATURES
3.1.1 Problems relating to the printer mechanism

ASSEMBLY AND DISASSEMBLY
4.1 OVERVIEW
4.1.1 Precautions
4.1.2 Tools
4.1.3 Screws
4.2 DISASSEMBLY
4.2.1 Housing Upper Removal
4.2.2 Housing Front Unit Removal
4.2.3 Mechanism Unit Removal
4.2.4 MB Rear Unit Removal
4.2.5 Disassembling the Mechanism
4.2.5.1 Discharge Brush Removal
4.2.5.2 Paper Guide Assembly, Cover Removal
4.2.5.3 Print Head Removal
4.2.5.4 MB Front Unit Removal
4.2.5.5 Fan Assembly Removal
4.2.5.6 PS Unit Removal
4.2.5.7 Motor Assembly, PF Removal
4.2.5.8 Motor Assembly, CR Removal
4.2.5.9 Motor Assembly, ASF Removal
4.2.5.10 Carriage Unit Removal
4.2.5.11 Frame, Main, Paper Eject Removal
4.2.5.12 Paper Guide Upper Unit Removal
4.2.5.13 Pump Frame Removal
4.2.5.14 Frame, Main, PF Removal
4.2.5.15 ASF Unit Removal
4.2.5.16 Upper Surface Sensor Removal
4.2.5.17 PE Sensor Removal
4.2.5.18 PR Sensor Removal
4.2.5.19 HP Sensor Removal
4.2.5.20 Cable Assembly, Sensor FPC Removal
4.2.5.21 Interlock Assembly Removal
4.3 DISASSEMBLY AND ASSEMBLY FOR GEAR TRAIN
4.3.1 Disassembly of Gear Train
4.3.2 Assembling Gear Train
4.4 DISASSEMBLY AND ASSEMBLY FOR ASF UNIT
4.4.1 Disassembly of ASF Unit
4.4.2 Assembling ASF Unit

ADJUSTMENT
5.1 OVERVIEW
5.1.1 Conditions which adjustment is required
5.1.1.1 Resetting Initial Ink Charge Flag
5.1.1.2 Re-input the Model Name
5.1.1.3 Head Voltage Value Adjustment
5.1.1.4 Head Angular Adjustment
5.1.1.5 Head Height Adjustment
5.1.1.6 Head Gap Adjustment
5.1.1.7 Bi-D Adjustment
5.1.1.8 Uploading of Firmware
5.1.1.9 Parallelism Adjustment
5.1.1.10 Upper Surface Sensor Positioning Adjustment

MAINTENANCE
6.1 CLEANING
6.2 MAINTENANCE
6.2.1 Head cleaning
6.2.2 Maintenance Request
6.3 LUBRICATION AND ADHESION

APPENDIX
7.1 CONNECTOR SUMMARY
7.2 EEPROM ADDRESS MAP
7.3 COMPONENT LAYOUT
7.4 CIRCUIT DIAGRAM

FORMAT: High resolution PDF document!
ZIP archive: 39 454 kB

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  Cheryl Riley 2019-09-16 23:55:34  
  Hi John, I just want to thank you so much for the reset key and software.  I paid you $9.99 to get those lights to stop flashing and it the software worked in a matter of minutes!  I really appreciate your service, without it I would have to buy a new printer (which I don't want to do right now!). Thank you again, you provide a great service. Cheryl
  Georgia Dippel 2016-12-07 21:59:08  
  My Epson R260 quit working- read up online what the cause was (counters in printer). I downloaded the WIC Utility package and sure enough the counter was at 100.70%. I downloaded the Reset Key- at first it didn't work. Turned the printer off & on as instructed. Still didn't work. Finally I turned the monitoring on- reset the printer. Then turned monitoring off again and reset the printer & it finally worked. I think the monitoring just got hung up somehow- computers!!! I'm very thankful I'm good for another few years. It only cost $9.99 instead of the price of buying another printer (and I have all these ink cartridges that would go to waste)- OR a repair bill & would be without it while being fixed. Would I buy another Epson printer- NO- but would I recommend 2manuals for the fix- Definitely.
  mg htoo htoo 2009-10-16 19:26:21  
  I want to download free for light flashing error for EPSON T11 ======================================== Read step by step instructions about how to get Reset Utility here - 2manuals.com /download/1.htm
  mahesh singh 2019-01-22 12:33:20  
  mera printer reset nhi ho rha isliye hum aapki service se naraz hai
=====Admin=====
This Adjustment Program is not for reset but for making adjustments and ink charging and power printhead cleaning to unclog printhead
  robert widdicombe 2016-04-20 02:19:16  
  Thank you for all your help. I got my printer printing again. I had trouble with my OS as I have Linux but it worked fine on my mac. Thanks again, Joyce
  Yıldırım Oran 2006-09-01 11:50:06  
  Thank you!
  Ng Jong Hwa 2005-03-08 07:17:37  
  very good!
  ramdas.spj@gmail.com kumar 2021-01-06 20:18:19  
  Tried other sites, but they did not work. This one worked like a charm, wish I had found this one first.
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Service Manual