LaserJet 5000 Series Printers
Service Manual

$9.99
LaserJet 5000 Series Printers<br> Service Manual
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LaserJet 5000 Series Printers Service Manual

This manual contains the necessary information to service the HP LaserJet 5000 Series Printers

Contents:

1 Printer Description
Overview
Printer Features
Identification
Model and Serial Numbers
Site Requirements
Space Requirements
Paper Specifications
Supported Types of Paper
Guidelines for Using Paper
Labels
Transparencies
Vellum
Envelopes
Card Stock and Heavy Paper
Safety Information
Laser Safety Statement
Canadian DOC Regulations
FCC Regulations
Laser Statement for Finland
Toner Safety
Environmental Product Stewardship

2 Service Approach
Overview
Service Approach
Parts and Supplies
Ordering Information
Helpful Documentation
Phone Numbers for Ordering
Exchange Program
Consumables
Technical Assistance
Toner Cartridge Information
Warranty Statement

3 Printer Operation
Overview
Using the Control Panel
Control Panel Layout
Control Panel Lights
Control Panel Keys
Settings and Defaults
Control Panel Menus
Information Menu
Paper Handling Menu
Print Quality Menu
Printing Menu
Configuration Menu
I/O Menu
EIO Menu (Networked Printers)
Resets Menu
Service Mode
Service Menu
Setting the Page Count, Maintenance Count, and Serial Number
Cold Reset Paper
Diagnostics
Clear Event Log
Testing the Printer
Resetting the Printer
System Configuration
MS-DOS System Configuration
Parallel DOS Commands
Serial MS-DOS Commands
Printer I/O Configuration
Parallel Menu
Serial Configuration

4 Printer Maintenance
Overview
Cleaning the Printer and Accessories
Cleaning Spilled Toner
Preventative Maintenance
Reset Maintenance Count
Expected Life of Components

5 Functional Information
Overview
Printer Subsystems
Power Supply System
AC/DC Power Distribution
Overcurrent Overvoltage Protection
High Voltage Power Distribution
Toner Cartridge Detection
DC Controller System
Laser and Scanner Drive
Paper Motion Monitoring and Control
Solenoids, Sensors, Clutches, and Switches
Engine Test Print
Motors
Formatter System
PowerSave
Resolution Enhancement technology (REt)
EconoMode
Input/Output
CPU
Printer Memory
Random Access Memory (RAM)
DIMM Slots
Memory Enhancement technology (MEt)
Page Protect
PJL Overview
PML
Control Panel
Image Formation System
Toner Cartridge
Photosensitive Drum
Writing the Image
Developing the Image
Transferring the Image
Image Fusing/Variable Fusing Temperature
Paper Feed System
Clutches and Sensors
Printing from Tray 1
Printing from Tray 2
Printing from the Optional 500-sheet and
250-sheet Trays
Paper Jam
Duplexer
Paper Jam in the Duplexer
Basic Sequence of Operation

6 Removing and Replacing Parts
Overview
User Installable Accessories
Removal and Replacement Strategy
Required Tools
Removing Covers
Rear Door / Rear Output Bin
Top Cover
Control Panel Overlay and Control Panel
Toner Cartridge Door Assembly
Front Cover and Tray 1
Front Cover Pins
Face Down Assembly
Left and Right Side Covers
Tray 1 Inner Cover
Right and Left Corner Covers
Removing Assemblies
Transfer Roller Assembly
Fuser
Paper Handling PCA
Main Gear Assembly
Pickup Gear Assembly
Tray 1 Pickup Solenoid
Fan
Formatter Assembly
Tray 1 Roller
Tray 2 Roller
Paper Feed Roller Assembly
DC Controller Board and Power Supply
Paper Feed Belt Assembly
Tray 1 Shaft
Tray 2 Shaft
Tray 1 Lift Plate
Tray 1 Separation Pad
Paper Guide
Paper Path Detect Sensor
Face Down Bin Full Sensor
Power Connection
Registration Assembly
Upper Delivery Assembly
Delivery Roller Removal
Laser Scanner Assembly
Main Motor
Toner Cartridge Guides
Power Inlet Assembly
EN Contents 5
Optional 500-sheet Tray Disassembly
Tray Indicator Assembly
Left Front Corner Cover Installation
Paper Size Spring Assembly
D-roller and Feed Roller
Gear Assembly and PCA
Power Connector
Separation Roller

7 Troubleshooting
Overview
Troubleshooting Process
Troubleshooting Process Flow
Troubleshooting the Printing System
Preliminary Operating Checks
Power On
Display
Event Log
Printer Messages
General Paper Path Troubleshooting
Information Pages
Image Quality
Interface Troubleshooting
Reference Diagrams
Locations of Components
Sensors and Signals
DC Controller PCA Inputs and Outputs

8 Parts and Diagrams
Overview
How To Use the Parts Lists and Diagrams
Accessories and Supplies
Common Hardware and Replacement Cables
Illustrations and Parts Lists
Alphabetical Parts List
Numerical Parts List
Index

FORMAT: High resolution PDF document!
ZIP archive: 4 896 kB

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We are in business since 2002 and do our best to give our customers perfect service!

  job mwangi 2016-02-18 18:14:15  
  Awesome. I made a mistake ordering 2 codes (I needed just 1). They called me (I'm in Italy) to ask if it was an erroneous "double click"...and they deleted the second order. I still can't believe it. That's PURE QUALITY. (Of course the whole thing works and the printer is doing his work). THANX!
  michael thomas 2016-02-20 23:16:31  
  Guy gave me an printer Epson Pro 4900.
The printhead was completely clogged.
Used your adjustment program initial ink charge and got an immediate 100% clear nozzle check.
Wish everything was this easy...Thanks
  Patrick Blom Bachstein 2016-02-25 19:28:33  
  So had my Epson Pro 4900 disconnected from powersupply for about a month and a half, due to new facilities in my studio. Powered it up, printed a nozzle check, and banged my head against the wall! Only magenta and light cyan did appear, and two broken lines of photo black. Did the Windex trick 5-8 times, and at the 16. nozzlecheck, 9 colours appeared, BUT some actually has got worse, the more Windex the head had.
Preparing myself on making a stronger brew for the cleaning (a lot of Googling and reading!), I came across the Service Program. Reluctant to spill ~ 150 ml of ink, I first moved along (also, the website seemed shady, however, alot of mentions on various foras).

Today I decided \'What the heck, 30 bucks, if it doesn\'t work, I\'ll survive\', so I purchased a license, installed on a laptop (with USB connection instead of network), and chose the option to prime the left channels first - and WOW: EVERY nozzle on that side now fired, and made an (99%) perfect nozzle check. So did the other side, when finished filling the lines again.
So: 5 f*cking huge stars from me! :)
Thank you for this wonderful utility!
  TT Impact 2016-02-29 16:56:49  
  Key worked as charm, almost wrote off this guy after 15k pages, but it looks like it is back to business.
  David Wrather 2016-03-31 22:39:24  
  I have been struggling with a clogged head on my Epson Pro 4900 for weeks.
The Windex-on-a-papertowel-overnight solution has worked before; however, it was not clearing the nozzles this time.
Thanks to John\'s link ( http://forum.luminous-landscape.com/index.php?topic=77073.0 ) for guiding me to 2manuals.com!!
I purchased the SP4900 program and it was GREAT!
I used the Adjustments (Individual) program on Section 2 Head Related Checks and Adjustments, first at level CL3 then CL2 for the clogged colours channels and voila, my head is now fully functional again.
I have only browsed through the other SP4900 subroutines, but they will provide me with a full suite of maintenance routines that could be very useful in the future.

This program was fantastic. The only inconvenience was that it is a Windows .exe file and I am a Mac OSX user. I had to launch Windows 7 Pro in Fusion and conduct the maintenance; however, with so many Mac users needing this type of help for the Epson Pro printers, it would be great to have an OSX program option too. That being said, if you can run Windows on your computer and have an Epson Pro 4900, I highly recommend this indespensible program. At $29.99 it is a steal compared to calling in a technician.
Keep up the super product support, John!! Thanks.
  david miranda 2016-04-07 16:43:28  
  My Epson Stylus R280 is printing again! This was my favorite printer for photos and quick single-sided jobs. It printed and printed until the dreaded message and alternating flashing orange lights appeared.

I was skeptical that WicReset could do anything because of the flashing lights. I downloaded the Windows version (XP), virus scanned it and after it passed, installed it. I first tried the trial reset that sets the waste counters to 90%. That worked immediately. I bought a key. That worked immediately and now my printer is working like new and waste counters are near 0.

I use a continuous ink system (CIS) on my Epson printers... have for years. This software also has a nice utility to charge the cartridges and clean the heads. My R280 printer sat for a while after the counters reached limit and the ink lines filled with air. I used the WicReset utility to charge & clean, and now it prints like new.

This software is easy to use and guides you step by step. I encountered no difficulties and everything worked first time. It is very good that there are smart engineers out there who took the time to reverse-engineer Epson\'s awful ink pad limitations.

One note of caution, and this has nothing to do with WicReset... I print so much and fear my ink pads will truly overflow, so I\'ll be installing a waste ink tank on my printers. I had one on an ancient R200 printer and it worked great. This is an essential accessory for CIS printers.

Thank you WicReset.
  Claude Henry 2016-04-18 16:13:06  
  Un �norme Merci � Bruno Cohen Apr�s l'achat su service Program epson 4900 et l'application de � initial ink charge � mon imprimante avec 4 buses bouch�es malgr� les diff�rents nettoyages effectu�s refonctionne parfaitement. Bravo et mille mercis
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