Stylus Pro 7500 Printer Service Manual

$9.99
Stylus Pro 7500 Printer Service Manual
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This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON EPSON Stylus PRO 7500. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions
on the preceding page

Want to reset waste ink counter?

"When the remaining capacity reaches less than 1%, the message “Maintenance Call 0100” is generated. When the remaining capacity becomes 0, the message “Service Call 00000100” is generated. after replacing the waste ink pad and other parts included in the Maintenance Kit Stylus Pro 7500, clear the counter in Maintenance Mode 2" - from Service Manual."

So, to clear Waste Ink Counters you have to enter Service Mode 2
This is described in 1.6.8 Maintenance Mode 2 of the Service Manual

Contents

CHAPTER 1. PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product

CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product

CHAPTER 3. TROUBLESHOOTING
Provides the step-by-step procedures for the troubleshooting

CHAPTER 4. DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product

CHAPTER 5. ADJUSTMENTS
Provides Epson-approved methods for adjustment

CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives
required for servicing the product

CHAPTER 7. APPENDIX
Provides the following additional information for reference:
- Connector pin assignments
- Parts list
- Electric circuit boards components layout
- Exploded diagram
- Electrical circuit boards schematics

CONTENTS

Features
Consumable Products & Options
Print Specifications
Printing Specifications
Character Specifications
Paper Feeding
PAPER SPECIFICATION
Ink (Dye Ink Cartridge)
Electrical Specifications
Conformity/Safety Approvals
Reliability
Environmental Conditions
Controller Specifications
Cutting Specifications
External Dimensions / Installation Environment / Weight
Interfaces
Parallel Interface
Compatibility mode
Nibble Mode
ECP Mode
USB Interface
TYPE-B Optional Type B Interface
Supplementary Items
Receiving Buffer Operation
Interface Selection
Initialization
Control Panel
Buttons
LED Indicators
Panel Display
Panel Setting Menu
Printer Setting Menus
Test Print Menu
Printer Status Menu
User Paper Setting Menu
Cutter Replacement Menu
HEX Dump
Panel Display Language Selection
M/W Mode Setting
Maintenance Mode 2
Ink Cartridge Size Select
Inter-User Transport Mode
Firmware Reload
Model Name Change Mode
Self-diagnostic Function Mode
Jumper Settings
Maintenance/ Service Calls
Maintenance Call
Service Call

Operating Principles
Component List & Illustrations
Print Mechanism Components
Carriage (CR) Mechanism
Carriage Moving Unit
Platen Gap Adjustment Unit
Paper Feed Assembly
Cleaning Mechanism
Ink Supply Mechanism
Other
Cover Sensor
Circuit Board Placement
Control Circuit (C299MAIN Board) Outline
Power Supply Board Summary

Troubleshooting
Outline
Introduction
Troubleshooting Practice
Troubleshooting Based on Error Display
Warnings
Errors
Fatal Errors
Errors That Require a Service Technician
Maintenance Call 0100
Service Call 00000100
Service Call 00000101
Service Call 00010000
Service Call 00010001
Service Call 00010002
Service Call 00010003
Service Call 00010004
Service Call 00010005
Service Call 00010006
Service Call 00010007
Service Call 00010008
Service Call 00010009
Service Call 0001000A
Service Call 0001000C
Service Call 0001000D
Service Call 0001000E
Service Call 0001000F
Service Call 00010010
Service Call 00020000 (NVRAM error)
Service Call 00020001 (Internal RAM error)
Service Call 00020002 (SRAM error)
Service Call 00020003 (DRAM error)
Service Call 10000004
(CPU Vector 4 / General improper command issued)
Service Call 10000006
(CPU Vector 6 / Slot improper command)
Service Call 10000009
(CPU Vector 9 / CPU address error)
Service Call 1000000A
(CPU Vector 10 / DMAC/DTC address error)
Service Call 1000000B
(CPU Vector 11 / WD timer out error)
Service Call 10000 ** (CPU Vector 32 ~ 63) 92
Troubleshooting Based on Your Printout
Dot Missing
Uneven Printing/Poor Resolution
Smudged or Marred Printout (Front)
Smudged or Marred Printout (Reverse side)
White or Black Banding

Disassembly & Assembly
Summary
Warnings
Tools
Screw List
Disassembly Flow
Removing the Housing
Circuit Board Removal
Removing the Cooling Fan
Disconnect the AC inlet
Changing the C299MAIN Board DIP-SW Settings
Printer Mechanism Disassembly
Conversion Kit Assembly Procedure
Preparation before assembly
Ink Discharge Procedure
Conversion Kit Parts Replacement Procedure
Affixing Labels
Uploading Pigment Ink Firmware
Pigment Ink Initial chARGE
Required Adjustment Items
Bi-D Adjustment (Round Trip Alignment)
Head Gap Adjustment (Alignment Between Heads)
Final Check

Adjustment
Adjustment Outline
Cautions
Adjustment Tools
Adjustment Items
Adjustment Steps
Parameter Backup
Requirements for parameter Backup
Backing up parameters From Main Board to PC card
Downloading Parameters From PC Card to new Board
Backup/Download Error Recovery
Range of Backed Up Parameters
Firmware Update
Updating Firmware Via the PC
Updating Firmware From a Memory Card
Self-diagnostic Function
Version
Control Panel
Sensors
Adjustment the Paper Sensors
Encoder
Fan
Elec
Adj Cap Position
Adj Check Skew
Write D/A Value
Adj Input Rank
Adj Check Nozzle
Adj x Head Slant (B/C heads)
Adj B/C Head Height
Bi-D Printing Position Adjustment
Head Gap Adjustment
Flush Point adjustment
Feed Adjustment
Adj Top & Bottom
Adj Rear Sensor Position
Test Pattern Print
Clean Head (drain ink)
Counter Clear
"Initialize" Items
"Update" Items
Maintenance Mode
HEX Dump
Panel Display Language Selection
M/W Mode Setting
Maintenance Mode 2
Mechanism Adjustment
Changing the C299MAIN Board DIP-SW Settings
Writing the USB-ID
Required Materials
Operating Environment and Preliminary Preparations
Writing the USB ID
Bi-D #4 Adjustment Check Pattern
Required Materials
Operating Environment and Preliminary Preparations
Bi-D #4 Adjustment Check Pattern

Maintenance
General Maintenance Issues
Periodic Maintenance Items
Product Life Information
Important Maintenance Items During Service Operations
Lubrication and Glue
Appendix
Wiring Diagrams
Parts List
Exploded View Diagram
Component Layout
Circuit Diagrams.


FORMAT: High resolution PDF document!
ZIP archive: 15 617 kB

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We are in business since 2002 and do our best to give our customers perfect service!

  jose quintero 2016-11-27 23:26:18  
  As always, your program worked great and my printer is back working. Thanks again. Your company is great!
  Ð›ÐµÐ½Ð¸ Виденова 2025-08-11 13:50:27  
  Just wanted to thank you! It's my second printer that need your help. I reset my Epson L3150 successfully only through WiFi. Excellent software and service!
  mauro albanese 2020-10-22 13:26:46  
  Just over a week ago, I figured I was going to be in the market for a new printer. When the error message came up on my Epson XP-610 stating that "Parts inside the printer are at the end of their useful life" I initially was quite disappointed. However, after a quick Google search for that phrase, I came across the OctoInkjet website. After a little further research, I decided to give the trial waste ink counter reset code a shot - after all, what did I have to lose - and, somewhat to my surprise, it worked! Knowing that I then needed to purchase a new set of ink pads and a reset key to fully resolve my printer issues, I was pleasantly surprised at the low cost of purchasing both of these items together. I then placed my order, but knowing that the product was coming from overseas (I'm in the USA), I figured it would be a minimum of at least a few weeks before my printer pads arrived. But, lo and behold, the pads arrived on my doorstep in just over a week! I was thrilled and so I quickly replaced the pads in my printer with the new set (which, by the way, were a perfect fit and the instructions provided were excellent), ran the counter reset program applying the reset code I had purchased, and everything worked flawlessly! So now it feels like I have a brand new printer (although it's probably about 5 years old) and I can continue to purchase inexpensive third party ink cartridges (which I have always done), continuing to save me money for years to come. Thank you OctoInkjet!!! I will certainly be telling others to check out your product. P.S. - I seldom write product reviews so this shows how impressed I am with this product. I particularly love it when a solution is provided that overcomes "planned obsolescence" by the manufacturer.
  Yıldırım Oran 2006-09-01 11:50:06  
  Thank you!
  Giacomo Lunardi 2011-10-10 17:45:33  
  Congratulazioni, magnifico magnifico!!!
  Johann van Heerden 2020-11-09 11:21:16  
  Thanks for realy very best helping to reset the Printer Counters Best regards, peter
  hassan ali 2009-11-20 16:31:48  
  Thanks a lot for ur hard work
  anca neamu 2012-11-21 23:52:26  
  went very good for my epson dx5000. must have no firewall, no proxy and after that MUST restart computer. i did not get that in the first place. thanks...
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