Stylus Pro 5000 Printer
Service Manual

$9.99
Stylus Pro 5000 Printer <br> Service Manual
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This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of Stylus Pro5000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

The chapters are organized as follows:

CHAPTER 1 PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product

CHAPTER 2 OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product

CHAPTER 3 TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting

CHAPTER 4 DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product

CHAPTER 5 ADJUSTMENTS
Provides Epson-approved methods for adjustment

CHAPTER 6 MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product

APPENDIX
Provides the following additional information for reference: Connector pin assignments Electric circuit boards components layout
Exploded diagram
Electrical circuit boards schematics


CONTENTS


PRODUCT DESCRIPTION
1.1 FEATURES
1.2 SPECIFICATIONS
1.3 ADDING PAPER GUIDE ROLLER UNIT

OPERATING PRINCIPLES
2.1 FEATURE
2.1.1 Operating Principles of Printer Mechanism
2.1.1.1 Printing Mechanism
2.1.1.2 Carriage Mechanism
2.1.1.3 Paper Feed Mechanism
2.1.1.4 Upper Surface Sensor Mechanism
2.1.1.5 Paper Return Mechanism
2.1.1.6 Lifter Gear Train Mechanism
2.1.1.7 Hopper 5mm Down Mechanism
2.1.1.8 Sub Roller Gear Train Mechanism
2.1.1.9 Gear Train Change with Hopper installed
2.1.1.10 Ink Engage/Disengage Mechanism
2.1.1.11 PG Disengage Mechanism
2.1.1.12 Ink Valve Mechanism
2.1.1.13 Friction Release Mechanism
2.1.1.14 Gear Train Block Diagram
2.1.2 Outline of Electrical Circuit
2.1.2.1 C228 PSB Board
2.1.2.2 C228 DRV Board
2.1.2.3 C228 Main Board

TROUBLESHOOTING
3.1 FEATURES
3.1.1 Problems relating to the printer mechanism

ASSEMBLY AND DISASSEMBLY
4.1 OVERVIEW
4.1.1 Precautions
4.1.2 Tools
4.1.3 Screws
4.2 DISASSEMBLY
4.2.1 Housing Upper Removal
4.2.2 Housing Front Unit Removal
4.2.3 Mechanism Unit Removal
4.2.4 MB Rear Unit Removal
4.2.5 Disassembling the Mechanism
4.2.5.1 Discharge Brush Removal
4.2.5.2 Paper Guide Assembly, Cover Removal
4.2.5.3 Print Head Removal
4.2.5.4 MB Front Unit Removal
4.2.5.5 Fan Assembly Removal
4.2.5.6 PS Unit Removal
4.2.5.7 Motor Assembly, PF Removal
4.2.5.8 Motor Assembly, CR Removal
4.2.5.9 Motor Assembly, ASF Removal
4.2.5.10 Carriage Unit Removal
4.2.5.11 Frame, Main, Paper Eject Removal
4.2.5.12 Paper Guide Upper Unit Removal
4.2.5.13 Pump Frame Removal
4.2.5.14 Frame, Main, PF Removal
4.2.5.15 ASF Unit Removal
4.2.5.16 Upper Surface Sensor Removal
4.2.5.17 PE Sensor Removal
4.2.5.18 PR Sensor Removal
4.2.5.19 HP Sensor Removal
4.2.5.20 Cable Assembly, Sensor FPC Removal
4.2.5.21 Interlock Assembly Removal
4.3 DISASSEMBLY AND ASSEMBLY FOR GEAR TRAIN
4.3.1 Disassembly of Gear Train
4.3.2 Assembling Gear Train
4.4 DISASSEMBLY AND ASSEMBLY FOR ASF UNIT
4.4.1 Disassembly of ASF Unit
4.4.2 Assembling ASF Unit

ADJUSTMENT
5.1 OVERVIEW
5.1.1 Conditions which adjustment is required
5.1.1.1 Resetting Initial Ink Charge Flag
5.1.1.2 Re-input the Model Name
5.1.1.3 Head Voltage Value Adjustment
5.1.1.4 Head Angular Adjustment
5.1.1.5 Head Height Adjustment
5.1.1.6 Head Gap Adjustment
5.1.1.7 Bi-D Adjustment
5.1.1.8 Uploading of Firmware
5.1.1.9 Parallelism Adjustment
5.1.1.10 Upper Surface Sensor Positioning Adjustment

MAINTENANCE
6.1 CLEANING
6.2 MAINTENANCE
6.2.1 Head cleaning
6.2.2 Maintenance Request
6.3 LUBRICATION AND ADHESION

APPENDIX
7.1 CONNECTOR SUMMARY
7.2 EEPROM ADDRESS MAP
7.3 COMPONENT LAYOUT
7.4 CIRCUIT DIAGRAM

FORMAT: High resolution PDF document!
ZIP archive: 39 454 kB

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  CASATI MARCO 2020-04-28 10:28:44  
  good morning Sirs, Before to purchase the service Adjustment program full I would like to know if it is suitable for Epson Printer Stylus Photo PX730WD model C432A and if, in this porgram, is there the decompressing managing for print head?
  Wim De Bruycker 2019-07-01 15:12:46  
  Epson xp-530 repaired thanks "trial"-key. Next time I'll puchase a fee-based key
  Angelique Hahn 2015-09-25 22:32:04  
  oh all good now john! it was my first time using this and im very impressed! super happy with the result and how fast i could use my printer, yay! thanks again!
  Mark Oblena 2011-06-07 06:27:20  
  It saved my printer Epson Stylus Photo 1390. Got the key in less than 5 minutes! Great!!!
  Michael Chelinsky 2015-09-17 18:57:24  
  This was awesome. I was skeptical at first, but the program worked beautifully. Thank you for helping me, where Epson couldn\'t. I truly appreciate it! Great investment, happy camper.
  Igor Dimovski 2011-09-24 01:48:45  
  wonderful, magical, with just three clicks i returned to my printer in working position, I recommend to all ,without doubt the best best choice and quickly resolve the problem,thank you 2manuals.com
  Ivan Tilbury 2015-09-08 06:01:35  
  I purchased the epson adjustment program last night and got to work on it today.
I had a clog in C and it would not clear. I ve had my 4900 for over 2 years and have been able to handle them until now.
I learned about this site from another site that has cleaner for the 4900 and said I need to buy this software first. I bought it and tried it with the epson ink that was in my printer. I ran the adjustment and it cleared C but then there were other clogs. Because they werent clogged before I started, I cleared them the normal way through the printers options. Had they not cleared, I would have ran the adjustment again.
I had tried everything to get C to clear for a week and this program did it in one try!

I would highly recommend this for clearing a stubborn clog. And now it is in my arsenal if I get another one that I cant clear down the road. By the way, it does not work if your printer is networked. Mine was so I had to move a computer into the room with my printer, directly connect to it and install the drivers. Then it work fine.
If you got a clog that you cant fix, just buy it.
  mirza subing 2008-02-20 08:31:28  
  I want to know this program before i buy it. Can you explain me about your program i had many proble..
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