Stylus Pro 5000 Printer
Service Manual

$9.99
Stylus Pro 5000 Printer <br> Service Manual
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This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of Stylus Pro5000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

The chapters are organized as follows:

CHAPTER 1 PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product

CHAPTER 2 OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product

CHAPTER 3 TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting

CHAPTER 4 DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product

CHAPTER 5 ADJUSTMENTS
Provides Epson-approved methods for adjustment

CHAPTER 6 MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product

APPENDIX
Provides the following additional information for reference: • Connector pin assignments • Electric circuit boards components layout
• Exploded diagram
• Electrical circuit boards schematics


CONTENTS


PRODUCT DESCRIPTION
1.1 FEATURES
1.2 SPECIFICATIONS
1.3 ADDING PAPER GUIDE ROLLER UNIT

OPERATING PRINCIPLES
2.1 FEATURE
2.1.1 Operating Principles of Printer Mechanism
2.1.1.1 Printing Mechanism
2.1.1.2 Carriage Mechanism
2.1.1.3 Paper Feed Mechanism
2.1.1.4 Upper Surface Sensor Mechanism
2.1.1.5 Paper Return Mechanism
2.1.1.6 Lifter Gear Train Mechanism
2.1.1.7 Hopper 5mm Down Mechanism
2.1.1.8 Sub Roller Gear Train Mechanism
2.1.1.9 Gear Train Change with Hopper installed
2.1.1.10 Ink Engage/Disengage Mechanism
2.1.1.11 PG Disengage Mechanism
2.1.1.12 Ink Valve Mechanism
2.1.1.13 Friction Release Mechanism
2.1.1.14 Gear Train Block Diagram
2.1.2 Outline of Electrical Circuit
2.1.2.1 C228 PSB Board
2.1.2.2 C228 DRV Board
2.1.2.3 C228 Main Board

TROUBLESHOOTING
3.1 FEATURES
3.1.1 Problems relating to the printer mechanism

ASSEMBLY AND DISASSEMBLY
4.1 OVERVIEW
4.1.1 Precautions
4.1.2 Tools
4.1.3 Screws
4.2 DISASSEMBLY
4.2.1 Housing Upper Removal
4.2.2 Housing Front Unit Removal
4.2.3 Mechanism Unit Removal
4.2.4 MB Rear Unit Removal
4.2.5 Disassembling the Mechanism
4.2.5.1 Discharge Brush Removal
4.2.5.2 Paper Guide Assembly, Cover Removal
4.2.5.3 Print Head Removal
4.2.5.4 MB Front Unit Removal
4.2.5.5 Fan Assembly Removal
4.2.5.6 PS Unit Removal
4.2.5.7 Motor Assembly, PF Removal
4.2.5.8 Motor Assembly, CR Removal
4.2.5.9 Motor Assembly, ASF Removal
4.2.5.10 Carriage Unit Removal
4.2.5.11 Frame, Main, Paper Eject Removal
4.2.5.12 Paper Guide Upper Unit Removal
4.2.5.13 Pump Frame Removal
4.2.5.14 Frame, Main, PF Removal
4.2.5.15 ASF Unit Removal
4.2.5.16 Upper Surface Sensor Removal
4.2.5.17 PE Sensor Removal
4.2.5.18 PR Sensor Removal
4.2.5.19 HP Sensor Removal
4.2.5.20 Cable Assembly, Sensor FPC Removal
4.2.5.21 Interlock Assembly Removal
4.3 DISASSEMBLY AND ASSEMBLY FOR GEAR TRAIN
4.3.1 Disassembly of Gear Train
4.3.2 Assembling Gear Train
4.4 DISASSEMBLY AND ASSEMBLY FOR ASF UNIT
4.4.1 Disassembly of ASF Unit
4.4.2 Assembling ASF Unit

ADJUSTMENT
5.1 OVERVIEW
5.1.1 Conditions which adjustment is required
5.1.1.1 Resetting Initial Ink Charge Flag
5.1.1.2 Re-input the Model Name
5.1.1.3 Head Voltage Value Adjustment
5.1.1.4 Head Angular Adjustment
5.1.1.5 Head Height Adjustment
5.1.1.6 Head Gap Adjustment
5.1.1.7 Bi-D Adjustment
5.1.1.8 Uploading of Firmware
5.1.1.9 Parallelism Adjustment
5.1.1.10 Upper Surface Sensor Positioning Adjustment

MAINTENANCE
6.1 CLEANING
6.2 MAINTENANCE
6.2.1 Head cleaning
6.2.2 Maintenance Request
6.3 LUBRICATION AND ADHESION

APPENDIX
7.1 CONNECTOR SUMMARY
7.2 EEPROM ADDRESS MAP
7.3 COMPONENT LAYOUT
7.4 CIRCUIT DIAGRAM

FORMAT: High resolution PDF document!
ZIP archive: 39 454 kB

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We are in business since 2002 and do our best to give our customers perfect service!

  Enderes Klaus 2019-11-20 21:54:05  
  hoz to get the free key i q; in qlgeriq qnd cqn t get hqrd currency
  Mara Pagara 2017-04-10 16:35:12  
  Thank you so much for saving my L1300 printer.. Really saved a lot of money
  Josh Preston 2020-01-19 16:48:29  
  reset ink pads on Epson xp 720 in a few minutes, wonderful
  Spike Grimme 2020-07-23 12:47:07  
  Oh my golly, I didn't think that would work, but it fixed it in about 30 seconds. Even though I hadn't been able to disable the process monitor thing that it says do first, the reset program still worked instantly when I ran it on an Epson XP-540. If there is one thing that gets my goat in terms of being so unethical both a rip-off financially and environmentally unsustainable, its the way printer companies rip us off. So am super grateful to have found a way round this. For a much more reasonable price than the printer shop told us, and something I could do at home when I needed the printer urgently for work! Thanks so much!
  Kazi Fakhrul Islam 2008-11-25 15:22:30  
  I\'ve downloaded the Epson R1800 manual. At a quick glance this is just what I need to repair/service the beast! Great service at a reasonable price - Thanks
  Kullervo Hirvonen 2017-12-20 12:54:32  
  Epson XP-750 alive again. Thank you! Installing and operating were simple. Christmas Greetings 2017 from Finland, 20.12.2017.
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Service Manual