Stylus Pro 5500 Printer
Service Manual

$9.99
Stylus Pro 5500 Printer <br> Service Manual
   Click to enlarge
      

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page
Manual Configuration

This manual consists of six chapters and Appendix

CHAPTER 1.PRODUCT DESCRIPTIONS

Provides a general overview and specifications of the product

CHAPTER 2.OPERATING PRINCIPLES

Describes the theory of electrical and mechanical operations of the product

CHAPTER 3.TROUBLESHOOTING

Describes the step-by-step procedures for the troubleshooting

CHAPTER 4.DISASSEMBLY / ASSEMBLY

Describes the step-by-step procedures for disassembling and assembling the product

CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment

CHAPTER 6.MAINTENANCE

Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives
required for servicing the product

APPENDIX
Provides the following additional information for reference:
• Connector pin assignments
• Electric circuit boards components layout
• Electrical circuit boards schematics
• Exploded diagram & Parts List

CONTENTS

Chapter 1 Product description
1.1 Features
1.2 Specifications
1.3 Adding Paper Guide Roller Unit

Chapter 2 Operating Principles
2.1 Feature
2.1.1 Operating Principles of Printer Mechanism
2.1.1.1 Printing Mechanism
2.1.1.2 Carriage Mechanism
2.1.1.3 Paper Feed Mechanism
2.1.1.4 Upper Surface Sensor Mechanism
2.1.1.5 Paper Return Mechanism
2.1.1.6 Lifter Gear Train Mechanism
2.1.1.7 Hopper 5mm Down Mechanism
2.1.1.8 Sub Roller Gear Train Mechanism
2.1.1.9 Gear Train Change with Hopper installed
2.1.1.10 Ink Engage/Disengage Mechanism
2.1.1.11 PG Disengage Mechanism
2.1.1.12 Ink Valve Mechanism
2.1.1.13 Friction Release Mechanism
2.1.1.14 Gear Train Block Diagram
2.1.2 Outline of Electrical Circuit
2.1.2.1 C300 PSB Board
2.1.2.2 C300 DRV Board
2.1.2.3 C300 Main Board

Chapter 3 Troubleshooting
3.1 Features
3.1.1 Problems relating to the printer mechanism

Chapter 4 Disassembly and Assembly
4.1 Overview
4.1.1 Precautions
4.1.2 Tools
4.1.3 Screws
4.2 Disassembly
4.2.1 Housing Upper Removal
4.2.2 Housing Front Unit Removal
4.2.3 Mechanism Unit Removal
4.2.4 Waste Ink Pad Removal
4.2.5 MB Rear Unit Removal
4.2.6 Disassembling the Mechanism
4.2.6.1 Discharge Brush Removal
4.2.6.2 Paper Guide Assembly, Cover Removal
4.2.6.3 Print Head Removal
4.2.6.4 MB Front Unit Removal
4.2.6.5 Fan Assembly Removal
4.2.6.6 PS Unit Removal
4.2.6.7 Motor Assembly, PF Removal
4.2.6.8 Motor Assembly, CR Removal
4.2.6.9 Motor Assembly, ASF Removal
4.2.6.10 Carriage Unit Removal
4.2.6.11 Frame, Main, Paper Eject Removal
4.2.6.12 Paper Guide Upper Unit Removal
4.2.6.13 Pump Frame Removal
4.2.6.14 Frame, Main, PF Removal
4.2.6.15 ASF Unit Removal
4.2.6.16 Upper Surface Sensor Removal
4.2.6.17 PE Sensor Removal
4.2.6.18 PR Sensor Removal
4.2.6.19 HP Sensor Removal
4.2.6.20 Cable Assembly, Sensor FPC Removal
4.2.6.21 Interlock Assembly Removal
4.3 Disassembly and assembly for gear train
4.3.1 Disassembly of Gear Train
4.3.2 Assembling Gear Train
4.4 Disassembly and assembly for ASF Unit
4.4.1 Disassembly of ASF Unit
4.4.2 Assembling ASF Unit

Chapter 5 Adjustment
5.1 Outline
5.1.1 Adjustment Items
5.1.2 Adjustment Tools
5.1.3 Adjustment with the Service Program
5.1.4 Installing the Service Program
5.1.5 Starting the Service Program
5.2 Sequential Service Program by Repair Item
5.2.1 Functions
5.2.2 Adjustment Items
5.2.3 Nozzle Check
5.2.4 Head Inclination Adjustment
5.2.5 Head Height Adjustment
5.2.6 Head Gap Adjustment
5.2.7 Print Start Position Adjustment
5.2.8 Bi-D Adjustment
5.2.9 Head ID Input
5.2.10 Ink Charge
5.2.11 PG Adjustment
5.2.12 Protection Counter Clear
5.2.13 Initial Settings Value Input
5.3 Individual Adjustment Service Program
5.3.1 Functions
5.3.2 Head ID
5.3.3 Head Inclination / Head Height
5.3.4 Head Gap
5.3.5 Print Start Position
5.3.6 Bi-D
5.3.7 USB ID
5.3.8 Head Cleaning
5.3.9 Ink Charge
5.3.10 Refurbishment for DOA
5.3.11 Protection Counters
5.3.12 Super A3 Plain Paper Printing
5.3.13 EEPROM Data
5.3.14 Tray Switch Check
5.4 PG Adjustment
5.5 Head Inclination Adjustment
5.6 Head Height Adjustment
5.7 Paper Detector Position Adjustment

Chapter 6 Maintenance
6.1 Cleaning
6.2 Maintenance
6.2.1 Head cleaning
6.2.2 Maintenance Request
6.3 Lubrication

Chapter 7 Appendix
7.1 Connector summary
7.1.1 Major Component Unit
7.1.2 Pin Assignments
7.1.3 EEPROM Address Map
7.2 Component Layout
7.3 Circuit Diagram
7.4 Exploded Diagram
7.5 Parts List


FORMAT: High resolution PDF document!
ZIP archive: 8 025 kB

I want to:

Any questions about this product?

SEND US REQUEST by filling the form below.





Step 1
ADD TO CART
Step 2
CHECKOUT
Select payment method.
Step 3
Confirm the order.


We are in business since 2002 and do our best to give our customers perfect service!

  Karen Stack 2023-04-26 15:08:02  
  I downloaded Epson's maintenance utility and couldn't get it to work. Found the WIC Reset Utility and it worked like a charm! Will buy the full reset key when I get my kit.
  Neil Skidmore 2015-11-23 00:28:01  
  Ace. I downloaded the programme which told me that one waste ink was at 65 % and the other was at 100% This told me that the programme was communicating with the printer (Another utility I tried would not even talk to the printer.) This gave me confidence to buy the key to activate the reset. It worked in seconds and my now perfectly functioning A3+ printer is no longer a pile of scrap. If only Epson UK were this good!!!
  duncan taylor 2013-06-18 14:53:42  
  Model epson BX630 - Epson offfered no help when i asked what i could do after getting waste ink error after 3 months worked a treat saved me trashing a perfectly good working printer. Eco friendly recyle that old printer. Many thanks guys Dunc in the uk
  rdlaw law 2023-01-19 22:37:39  
  It was best $10 I ever paid in my life!!!
  Robert Tainio 2013-11-08 03:16:47  
  I was ready to trash my Epson 1400 but decided to give 2manuals.com a try. I purchased the usb sender tool and firmware upgrade as well. Had my printer fixed in minutes! Great work and products! Anyone out there that is thinking of trying the products offered here but are hesitant, don't be. There stuff works. Regards, Forrest T.
  Marnik Aerts 2018-06-02 19:01:03  
  The Epson PP-100 should be supported (it is in your list), but in the WIC Reset Utility v.5.0.40 program the printer is not supported in the 'Control' button. What am I doing wrong ?
  Malek Haoua 2024-02-13 21:23:21  
  hi i am from algeria and ibought 2keys for 2 printers and they worked perfectly fine without any problems i highly recommennd the seller he is fast and reliable , nothing to fear and thanks for this service without you we will be throwing printers each year.
  Krittawit Sitthichaiwatthana 2012-02-29 21:55:38  
  It work very well for my TX720WD! This is easy step to save your time and money. Successful reset in 2 minute after payment by paypal.
Write review