Stylus Pro 9000 Wide Format printer Service Manual

$9.99
Stylus Pro 9000 Wide Format printer Service Manual
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This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON EPSON Stylus PRO 9000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions
on the preceding page

Product Description

Features

Professional Color Printing Features
Consumable Products & Options
SPECIFICATIONS
Print Specifications
Paper-Feed Specifications
Paper Specifications
Electrical Specifications
Conformity/Safety Approvals
Reliability
Environmental Specifications
Ink Cartridge Specifications
Acoustic Noise
Controller Specifications
Cutter Specifications
Printer Dimensions & Weight
Control Panel
Buttons
LED indicators
Control Panel Messages
Control Panel Settings
SelecType menu
Test Print Menu
Printer Status Menu
User Paper Settings
Cutter Replacement Menu
Gap Adjustment Menu
Maintenance Errors
Service Errors
Service Related Printer Settings
Maintenance Mode
Maintenance Mode 2
Self-Diagnostic Mode
Firmware Update
Updating the Firmware via the PC
Updating the Firmware Via Memory Card
Jumper Settings
Interfaces
Serial interface
Parallel interface
TYPE-B Optional interface
Buffer operation
Initialization
Interface selection

Operating Principles
Component List & Illustrations
Print Mechanism Components
Carriage Components
Paper Feed Path & Components
Ink System Components
Electrical Circuit Boards
Description of Components
Carriage Mechanism
CR Guide Rail
Carriage
Paper Feed Assembly
PF Rail
Sensors
Cleaning Mechanism
Ink Supply Mechanism
Sensors
Printer Mechanism Operation Outline
Carriage Mechanism
Platen Gap Mechanism
Paper Feed Mechanism
Summary of Control Circuit Operations
Reset Circuit
CR/PF Motor Driver Circuit
Head SLID Motor Driver Circuit
Pump Motor Driver Circuit
Printhead Driver Circuit
Sensors

Troubleshooting
Outline
Test Points
Troubleshooting Using the Error Messages
Errors that require a service technician
Maintenance Req. 0100
Service Req. 00000100
Service Req. 00000101
Service Req. 00010000
Service Req. 00010001
Service Req. 00010002
Service Req. 00010003
Service Req. 00010004
Service Req. 00010005
Service Req. 00010006
Service Req. 00010007
Service Req. 00010008
Service Req. 00010009
Service Req. 0001000A
Service Req. 0001000C
Service Req. 0001000D
Service Req. 0001000E
Service Req. 0001000F
Service Req. 00010010
Service Req. 00020000 (NVRAM error)
Service Req. 00020001 (Internal RAM error)
Service Req. 00020002 (SRAM error)
Service Req. 00020003 (DRAM error)
Service Req. 10000004 (CPU GNRL ILLEGAL INSTRCTNS)
Service Req. 10000006 (CPU SLOT ILLEGAL INSTRCTNS)
Service Req. 10000009 (CPU CPU ADDRESS ERROR)
Service Req. 1000000A (CPU DMAC/DTC ADDRESS ERROR)
Service Req. 1000000B (CPU WATCHDOG TIME-OUT ERROR)
Service Req. 100000## (CPU VECTOR 32~63)
General Errors
Ink Low
Paper Out
Load xxx Paper
Load Paper
Paper Jam
Cover Open
Paper Not Cut
Paper Not Straight
Reload Paper
Push Lever Down
Compartment Open
Ink Out
No Ink Cartridge
Remove Paper
Option I/F Error
Troubleshooting Based on Your Printout
Dot Missing
Uneven Printing/Poor Resolution
Smudged or Marred Printout (Front)
Smudged or Marred Printout (Reverse side)
White or Black Banding

Disassembly & Assembly
Summary
Warnings
Tools
Screw List
Disassembly Flow
Removing the Housing
Maintenance Cover Removal
H Top Cover Removal
L/R Side Covers Removal
Front Cover Assembly Removal
Roll Cover Assembly Removal
Lower Paper Guide Removal
Upper Paper Guide Removal
Circuit Board Removal
Power Board Removal
C277MAIN Board Removal
Printer Mechanism Disassembly
Replacing the Waste Ink Pads
Replacing the Printheads
Removing the CR Motor/Pulley Assembly
Removing the PF Motor Assembly
removing the hd_SLID motor assembly
Maintenance Assembly Removal & Disassembly
removing the INterlock switch (L/R)
removing the P_THICK SENSOR
removing the P_REAR Sensor
removing the P_FRONT sensor
removing the LEVER POSITION SENSOR / hd_SLID HP sensor5
removing the CR-HP sensor and encoder
Ink System Machanism Disassembly
Removing the I/C Holder Assembly
Disassembling the I/C Holder

Adjustment
Summary
Caution
Adjustment Tools
Adjustment Items 8
Adjustment Steps
Parameter Backup
Requirements for Backup
Backup & Download Procedures
Other/Notes
Firmware Update
Updating Via the PC
Updating From a Memory Card
Self-Diagnostics
Entering Self-Diagnostic Mode
Self-Diagnostic Mode Menus
Adjustment Menu
Adj Cap Position
Adj Check Skew
Adj Input Rank
Adj Check Nozzle
Adj x Head Slant (B/C heads)
Adj B/C Head Height
Adj Bi-D
Head Gap Adjustment
Flush Point Right and Left Adjustment
Feed Adjustment
Adj Top & Bottom
Adj Rear Sensor Position
Test Pattern Print
Clean Head (drain ink)
Counter Clear
Test Menu
Version
Control Panel
Sensors
Sensor Adjustment
Encoder
Fan
Elec
Cleaning menu
Print menu
Parameter menu
"Initialize" Items
"Update" Items
Mechanism Adjustment
Carriage Cover Height Adjustment
Cutter Position Adjustment
CR Steel Belt Tension Adjustment
PF Belt Tension Adjustment
Gear Backlash Adjustment
I/H Lever Position Adjustment
P THICK Sensor Assembly Adjustment

Maintenance & Setup
General Maintenance Issues
Periodic Maintenance Items
Product Life Information
Important Maintenance Items During Service Operations
Lubrication
Unpacking and Installing
The Packaging
Before Opening the Large & Medium boxes
Contents of the Packaging
Medium-size box
Large box
Unpacking and Assembling
From unpacking to assembling the Stand
Assembling the Printer body
Appendix
Wiring Diagrams
Parts List
Exploded View Diagram
Component Layout
Circuit Diagrams


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ZIP archive: 6 180 kB

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We are in business since 2002 and do our best to give our customers perfect service!

  mauro albanese 2020-10-22 13:26:46  
  Just over a week ago, I figured I was going to be in the market for a new printer. When the error message came up on my Epson XP-610 stating that "Parts inside the printer are at the end of their useful life" I initially was quite disappointed. However, after a quick Google search for that phrase, I came across the OctoInkjet website. After a little further research, I decided to give the trial waste ink counter reset code a shot - after all, what did I have to lose - and, somewhat to my surprise, it worked! Knowing that I then needed to purchase a new set of ink pads and a reset key to fully resolve my printer issues, I was pleasantly surprised at the low cost of purchasing both of these items together. I then placed my order, but knowing that the product was coming from overseas (I'm in the USA), I figured it would be a minimum of at least a few weeks before my printer pads arrived. But, lo and behold, the pads arrived on my doorstep in just over a week! I was thrilled and so I quickly replaced the pads in my printer with the new set (which, by the way, were a perfect fit and the instructions provided were excellent), ran the counter reset program applying the reset code I had purchased, and everything worked flawlessly! So now it feels like I have a brand new printer (although it's probably about 5 years old) and I can continue to purchase inexpensive third party ink cartridges (which I have always done), continuing to save me money for years to come. Thank you OctoInkjet!!! I will certainly be telling others to check out your product. P.S. - I seldom write product reviews so this shows how impressed I am with this product. I particularly love it when a solution is provided that overcomes "planned obsolescence" by the manufacturer.
  Tobias Pagel 2022-12-10 16:20:09  
  After an initial trial and after seeing that it worked, I bought a reset key. Works great! 10/10
  Mary Jon Mary Jon 2009-08-07 14:55:10  
  thanks for your help, i have got the manual now, its is a great service you offer
  Peter Eichberg 2011-10-24 01:36:03  
  I just bought the Epson Artisan 800 ink pad resetting software and it did the trick and totally reset the ink pad counter just like advertised. However, I must give anyone who uses the software a piece of advice. The product will not work wirelessly. You MUST connect your printer via the printer's USB connection. The printed material that comes with the download does not mention this. I had to play around with the printer before I realized there had to be a USB connection. Once I figured this out it was a snap to get the printer to reset and the error I was getting has now stopped appearing! I could not be happier with my purchase and I must admit I was a skeptic when I first bought the download. You guys are terrific and I will never fail to but again from 2Manuals.com. Peter
  Patrick Blom Bachstein 2016-02-25 19:28:33  
  So had my Epson Pro 4900 disconnected from powersupply for about a month and a half, due to new facilities in my studio. Powered it up, printed a nozzle check, and banged my head against the wall! Only magenta and light cyan did appear, and two broken lines of photo black. Did the Windex trick 5-8 times, and at the 16. nozzlecheck, 9 colours appeared, BUT some actually has got worse, the more Windex the head had.
Preparing myself on making a stronger brew for the cleaning (a lot of Googling and reading!), I came across the Service Program. Reluctant to spill ~ 150 ml of ink, I first moved along (also, the website seemed shady, however, alot of mentions on various foras).

Today I decided \'What the heck, 30 bucks, if it doesn\'t work, I\'ll survive\', so I purchased a license, installed on a laptop (with USB connection instead of network), and chose the option to prime the left channels first - and WOW: EVERY nozzle on that side now fired, and made an (99%) perfect nozzle check. So did the other side, when finished filling the lines again.
So: 5 f*cking huge stars from me! :)
Thank you for this wonderful utility!
  Heather Baker 2024-03-24 18:37:16  
  super fast, easy, and secure. offer bulk deals. will definitly use again.
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