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Roland SOLJET pro III XJ-540, XJ-640б XJ-740 Service Notes

TABLE OF CONTENTS

1 Structure & Spare Parts
1-1 COVERS 1-1
1-2 FRAME 1-3
1-3 HEAD CARRIAGE 1-5
1-4 DRIVE UNIT 1-7
1-5 CHASSIS 1-9
1-6 PINCH ROLLER 1-11
1-7 WIPE SYSTEM 1-12
1-8 CAP SYSTEM 1-13
1-9 INK SYSTEM 1-14
1-10 STAND 1-15
1-11 TU CONTROLLER 1-17
1-12 ACCESSORIES 1-18

2 Electrical Section
2-1 WIRING MAP 2-1
2-2 MAIN BOARD 2-3
2-3 HEAD BOARD 2-14
2-4 SERVO BOARD 2-25
2-5 HEATER BOARD 2-31
2-6 INK SYSTEM BOARD 2-34
2-7 SUB BOARD 2-36
2-8 TAKEUP BOARD 2-41
2-9 MAINTENANCE PARTS LIST 2-43

3 Replacement of Main Parts
3-1 HEAD REPLACEMENT 3-4
3-2 WIPER REPLACEMENT 3-10
3-3 CAP TOP REPLACEMENT 3-12
3-4 CARRIAGE MOTOR REPLACEMENT 3-17
3-5 PUMP REPLACEMENT 3-23
3-6 INK TUBE REPLACEMENT 3-28
3-7 BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) 3-33
3-8 BATTERY REPLACEMENT 3-48
3-9 CARRIAGE BELT REPLACEMENT 3-51
3-10 ENCODER SCALE REPLACEMENT 3-56
3-11 PINCH ROLLER REPLACEMENT 3-58
3-12 TAKE-UP BOARD REPLACEMENT 3-59

4 Adjustment
4-1 SERVICE MODE 4-1
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE 4-16
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER 4-23
4-4 HEAD ALIGNMENT 4-25
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE 4-36
4-6 PAPER SIDE SENSOR ADJUSTMENT 4-38
4-7 LINEAR ENCODER SETUP 4-40
4-8 CAP HEIGHT ADJUSTMENT 4-42
4-9 CALIBRATION 4-44
4-10 BELT TENSION ADJUSTMENT 4-46
4-11 BELT POSITION ADJUSTMENT 4-49
4-12 TAKE-UP UNIT OPERATION CHECK 4-56

5 Supplemental Information
5-2 SPECIAL TOOLS 5-1
5-1 SENSOR MAP 5-2

6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING 6-3
6-4 INK DROPS ON THE MEDIA 6-3
6-5 VERTICAL BANDING 6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING
AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME 6-4
6-7 MEDIA SKEW 6-4
6-8 MOTOR ERROR 6-5
6-9 HEATER / DRYER TEMPERATURE DOES NOT GO UP 6-6
6-10 THE BLOWER FAN DOES NOT OPERATE 6-6
6-11 THE TAKE-UP UNIT DOES NOT OPERATE 6-6
6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) 6-6
6-13 ERROR MESSAGE 6-7
6-14 SERVICE CALL 6-7

7 Service Activities
7-1 INSTALLATION CHECK LIST 7-1
7-2 MAINTENANCE CHECK LIST 7-12
7-3 SPECIFICATION

FORMAT: PDF Service Manual document!
Zip archive: 17 806 kB

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