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BJC-6500 printer Service Manual

CONTENT

Page Part 1: PRODUCT SPECIFICATIONS
1. PRODUCT OUTLINE
1.1 Product Outline
1.2 Features
2. SPECIFICATIONS
2.1 General Specifications
2.1.1 Printer specifications
2.1.2 Product life
2.2 Paper Specifications
2.2.1 Paper sizes
2.2.2 Paper type/settings
2.2.3 Printable area
2.3 BJ Cartridge Specifications
2.4 Scanner Cartridge Specifications
2.4.1 Scannable area
2.5 Interface Specifiocations
2.5.1 Parallel interface
2.5.2 Serial interface
2.6 Printer Driver/Scanner Driver Types
3. PRINTER PACKING
4. NAMES OF PARTS AND THEIR FUNCTIONS
5. PRODUCT CODE LIST

Part 2: MAINTENANCE
1. PERIODICAL REPLACEMENT/MAINTENANCE
1.1 Parts for Periodical Replacement
1.2 List of Periodical Maintenance
2. DISASSEMBLY AND REASSEMBLY
2.1 List of Tools
2.2 Precautions for Disassembly and Reassembly
2.2.1 Precautions for ink stains (ink paths/ink mist)
2.2.2 Precautions for damage due to static electricity
2.2.3 Precautions for transporting the printer
2.2.4 Precautions on spur tip deformation
2.3 Disassembling and Reassembling the Printer
2.3.1 Unlocking the carriage
2.3.2 Reinstalling tap screws
2.3.3 Removing the printer unit
2.3.4 Removing the ASF unit
2.3.5 Removing the adjustable bushings supporting the carriage shaft
2.3.6 Paper feed gear handling
2.3.7 Spur holder assembly installation
2.3.8 Grease application points
2.4 Adjustment/Setting Procedures
2.4.1 Adjustments (item, adjustment points, tools)
2.4.2 When to perform print head position adjustment
2.4.3 When to reset the EEPROM
2.4.4 How and when to adjust the carriage belt tension
2.4.5 How to adjust the ASF gear position
2.4.6 How to adjust the head gap
3. CONFIRMATION OF OPERATION
3.1 Confirmation Methods
4. TRANSPORTING THE PRINTER
4.1 Procedures for Packing the Printer for Transportation

Page Part 3: OPERATION
1. FUNCTIONS RELATED TO PRINTER OPERATION
1.1 Status Display
1.1.1 Status display via the indicator
1.1.2 Status display via the BJ status monitor
1.2 Operations from the Computer
1.2.1 Function settings using the printer driver
1.3 Operations from the Printer
1.3.1 Cleaning
1.3.2 Nozzle check pattern printing
2. SERVICE FUNCTIONS
2.1 Service Mode Operations
2.2 Printing the Service/Factory Test Print
2.3 Printing the EEPROM Information
2.4 Resetting the EEPROM
2.5 Setting the Model
2.6 Checking the Presence of Ink
2.7 Conducting the Print Head Position Adjustment
2.8 Powering Off and Locking the Carriage

Part 4: TROUBLESHOOTING
1. TROUBLESHOOTING BY DISPLAYED ERRORS
1.1 Initial Flowchart
1.2 Error Indications (Indicator, Beeper, Error Code)
1.3 Troubleshooting by Errors
2. TROUBLESHOOTING BY SYMPTOMS
2.1 Troubleshooting by Symptoms

Page Part 5: REFERENCE
1. TECHNICAL REFERENCE
1.1 Functions of the Paper Feed Unit
1.2 Construction of the Paper Feed Unit
1.3 Form Alignment Function
1.4 Transmission Gear Unit
1.5 Detection with Sensors
1.6 BJ Cartridge Indenrification
2. CONNECTOR POSITIONS AND PIN ASSIGNMENT
2.1 Control Board
2.2 Carriage Board
2.3 BJ Cartridge
2.4 Scanner Cartridge (Optional)
2.5 AC Adapter
2.6 DC Power Supply Cable
2.7 Carriage Motor
2.8 Paper Feed Motor
2.9 Paper End Sensor
2.10 Ink Sensor
2.11 Print Position Sensor
2.12 Pump Sensor
3. INSTALLATION
3.1 Installation
3.1.1 Installation location
3.2 Installation Procedures
3.2.1 Connecting the interface cable
3.2.2 Connecting the power supply
4. MISCELLANEOUS
4.1 Similarities and Differences to the BJC-6100

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